Specific energy per ton
Measure kWh per ton at each stage, so cost maps to process, the metric a monthly bill can never give you.
Solutions · Industry
Stop running blind across your plant floor
NeoTAQ delivers industrial data logging and factory energy monitoring across Asia, the GCC and Africa — sub-metering down to kWh per unit production, per stage, per shift, by reading directly from existing HMI, industrial SCADA, PLC and DCS systems. OEM agnostic. No rip and replace.
50 kWh / tonspecific energy per stage at our flagship rice mill
Manufacturing
Oil & Gas
Agri, Food & Cold Chain
Pharmaceuticals
Cement & Materials
Water & Utilities
Measure
NeoTAQ connects to existing SCADA, HMI, PLC and DCS systems — neoSCADA and neoCore deliver industrial energy monitoring and sub-metering with live OEE, kWh per unit and MTBF for energy cost reduction manufacturing teams use in industrial O&M planning.
Your data exists. Your visibility does not.
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Data locked in OEM silos
Siemens WinCC, Rockwell FactoryTalk, Wonderware InTouch, ABB 800xA. Each runs in isolation. There is no unified view across a facility, let alone across multiple plants.
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No benchmarking across sites
Comparing OEE, energy intensity or MTBF across plants in UAE, KSA or Pakistan requires manual spreadsheet reconciliation. Weekly at best.
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Remote access means dispatch
Diagnosing a tripped pump or responding to a process alarm means sending personnel to site. Slow, expensive, and unsustainable across distributed operations.
Manage
How NeoTAQ runs your plant's energy
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Industrial energy management software
Loads, lines and utilities in one view, so you can compare shifts, lines and plants.
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Building energy monitoring
HVAC, motors and backup tracked together, so buildings sit beside production in the same picture.
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Act on the drift
Spot a stage trending inefficient and fix it before it shows up on the bill.
neoCore speaks your plant floor's native protocols
- OPC-UA
- Modbus TCP
- Modbus RTU
- MQTT
- BACnet/IP
- DNP3
- EtherNet/IP
- PROFINET
- Siemens S7
- REST API
- IEC 61850
- SNMP
One platform, whatever your industry runs on
Pick your operation. NeoTAQ reads from the SCADA, PLC and DCS you already run, and surfaces the KPIs each one needs.
- PLC
- HMI
- Production Line
- MES
- neoSphere
Discrete and process manufacturing: OEE and downtime in real time
The line is running but no one knows actual OEE until the shift report is compiled. By then the lost production cannot be recovered. neoCore reads from existing PLCs and SCADA and pushes live performance to every screen.
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OEE per line and shift
OEE (Availability × Performance × Quality) computed continuously. -
Downtime by root cause
Unplanned downtime classified by root cause automatically. -
Specific energy consumption
Energy per unit produced, in kWh/unit. -
MTBF and MTTR
Reliability tracked per critical asset. -
Throughput vs nameplate
Actual throughput against nameplate capacity, per shift. -
Cross-site benchmarking
Performance benchmarked across sites.
- Wellhead
- ESP Pump
- GOSP
- Pipeline
- Control Room
Upstream and midstream operations: visibility across every field asset
The well is producing, the pump is running, the separator is flowing, and you find out about an efficiency drop three days later from a field report. neoCore reads from existing RTUs, PLCs and SCADA without replacing them.
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Wellhead pressure and flow
Wellhead pressure and flow rate, live. -
ESP pump efficiency
ESP motor load and pump efficiency in kW/bbl. -
GOSP throughput
Separator throughput and gas-oil ratio. -
Pipeline pressure and flow
Pipeline pressure and flow rate in MMSCFD. -
Flare gas monitoring
Flare gas volume monitoring and reporting. -
Remote well control
Remote well control and interlock management.
- Sensor/PLC
- Process Control
- Cold Chain
- Quality
- neoSphere
Agri processing and cold chain: one view across rice, cotton, dairy, poultry and storage
Five different subsectors. Five different OEM control systems. No unified view of energy, process performance or compliance status. neoCore normalises all of it into one operational layer, without touching what already runs.
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Rice mill
Paddy throughput (t/hr), dryer temperature and moisture per batch. -
Cotton factory
Ring frame and loom utilisation, energy per kg of yarn. -
Cold storage
Chamber temperature zones, compressor COP, door-open events and humidity. -
Poultry
House temperature, ventilation rate, water and feed consumption per flock. -
Dairy
Milk tank temperature, pasteuriser temp, CIP cycle logging, energy per litre. -
All sites
Generator backup status and mains availability, critical for perishable operations.
- BMS/BAS
- Clean Room
- Process
- QA System
- neoSphere
Pharmaceutical and life sciences: environmental monitoring without a separate system
Cleanroom temperature, humidity, differential pressure and particle counts are already measured by your building automation and process systems. neoCore reads from all of them and surfaces compliant, timestamped records without replacing validated infrastructure.
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Cleanroom temp and humidity
Continuous, per zone. -
Differential pressure
Across zone boundaries, in Pa. -
Particle counts
Integrated from existing counters. -
Critical utility uptime
HVAC and critical utility availability (%). -
Excursion alerts
Environmental excursion alerts with automatic timestamping. -
GxP-ready records
Batch-linked environmental records for GxP audit readiness.
- Raw Mill
- Kiln
- Cooler
- Cement Mill
- Packing
- neoSphere
Cement and building materials: kiln efficiency and energy intensity per tonne
Kiln heat consumption, mill motor loads and cooler efficiency data sit in DCS and SCADA systems that were never designed to talk to each other across shifts or lines. neoCore unifies them into one live performance view.
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Specific heat consumption
kcal/kg clinker, live and trended. -
Specific energy consumption
kWh per tonne of cement. -
Kiln availability
Kiln and preheater uptime (% per month). -
Mill loads and throughput
Raw mill and cement mill motor loads and throughput. -
Cooler efficiency
Cooler efficiency and secondary air temperature. -
Clinker production rate
Clinker production rate vs kiln capacity.
- Pump Station
- Reservoir
- Distribution Zones
- SCADA
- neoSphere
Water and wastewater utilities: pump efficiency and NRW from every zone
Pump stations across the network run on their own SCADA with no aggregated view of system efficiency, pressure compliance or Non-Revenue Water. neoCore reads from each station and builds a unified performance picture across the entire fleet.
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Non-Revenue Water
NRW as % of total input. -
Pump specific energy
Pump energy in kWh/m³. -
Pressure-zone compliance
% time within band. -
Chemical dosing accuracy
mg/L deviation from target. -
Flow balance
Flow balance across distribution zones. -
Remote pump control
Remote pump start and stop from central dispatch.
Maximize
What the plant gains
Lower energy cost per unit
Granular asset-level energy data cuts the biggest controllable cost in plant operations.
Higher asset availability
Process anomalies and early-stage equipment degradation are caught before they become downtime events and production losses.
Fewer unplanned call-outs
Remote diagnostics confirm or rule out a fault before you dispatch a maintenance technician to site.
Request a Demo
50 kWh / tonspecific energy per stage at our flagship rice mill
Case study
Per-stage specific energy at a rice-processing facility
A multi-stage rice mill needed to know where its energy actually went. NeoTAQ measured each processing stage down to kWh per ton, turning a monthly bill into a per stage map of cost.
Read the case study 50 kWh / ton
Industry: questions buyers ask
See neoCore run on a facility like yours, and get answers mapped to your existing setup.
Will it work with our existing SCADA and PLC systems?
Yes. neoCore supports OPC-UA, Modbus TCP, Modbus RTU, MQTT, BACnet, DNP3 and EtherNet/IP as standard. It has been validated against Siemens WinCC, Rockwell FactoryTalk, Wonderware InTouch, GE iFIX, Ignition, ABB 800xA, Emerson DeltaV and Honeywell Experion, among others.
Do we need to shut down production to install neoCore?
No. neoCore is a non-intrusive listener. It reads data from existing systems without writing to them or modifying their configuration. Installation does not require a planned shutdown.
What KPIs does it calculate out of the box?
OEE (Availability × Performance × Quality), Specific Energy Consumption (kWh/unit), MTBF, MTTR, asset utilisation, process availability, alarm rate per hour, production throughput and carbon intensity are all available on first connection.
Can engineers control equipment remotely?
Yes. neoSphere supports bidirectional control (set point adjustment, equipment start/stop and alarm acknowledgement) with role-based access control and a full immutable audit trail on every command.
Which industries and geographies do you serve?
NeoTAQ serves oil and gas, manufacturing, food and beverage, water utilities, pharmaceuticals, cement, mining, power generation and textiles. Deployments are active across UAE, Saudi Arabia, Qatar, Pakistan and broader MENA.
Bring your plant floor under control
Book a technical demo. We will map neoCore against your existing SCADA, PLC and instrumentation setup and show you what your operational view looks like on day one.
50 kWh / tonspecific energy per stage at our flagship rice mill