Industry Pakistan

Per stage specific energy at a rice processing facility

A large rice processing facility needed to know where its energy actually went. NeoTAQ measured each stage down to kWh per ton, turning a monthly bill into a per stage map of cost and surfacing the lines worth optimizing first.

Equipment on site

SiemensSchneider

NeoTAQ products used

The challenge

The plant ran several processing stages off one incomer, so energy showed up as a single monthly bill with no idea which stage, line or shift was driving it. Operators could see that cost was high, but not where it was created, so there was nothing specific to act on.

What NeoTAQ did

Metered at the stage

neoCore read existing meters and drives across each processing stage, with no rip-and-replace of the plant.

Specific energy, not just kWh

Consumption was tied to throughput, so every stage reported kWh per ton instead of a raw total.

One view, live and historical

neoSphere put every stage on one screen with trends, so shifts and lines could be compared like-for-like.

The outcome

A per stage map of cost

The monthly bill became a breakdown by stage, line and shift.

Clear places to act

The highest-intensity stages were obvious and could be prioritized first.

A repeatable baseline

Specific-energy trends made it possible to tell whether a change actually helped.

“For the first time we could see which stage was eating the energy, not just that the bill was high.”
Plant operations team · rice processing facility, Pakistan

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